河北遠(yuǎn)東泵業(yè)制造有限公司

??????? 遠(yuǎn)東泵業(yè)帶船檢的齒輪泵KCB5400齒輪泵,

? 船舶設(shè)計(jì)和制造為人類的發(fā)展歷史，發(fā)揮了巨大的作用。遠(yuǎn)東泵業(yè)不斷關(guān)注船舶行業(yè)的用戶需求，以更符合船舶行業(yè)特點(diǎn)的螺桿泵產(chǎn)品，不斷為船舶行業(yè)的發(fā)展“添磚加瓦”。在機(jī)艙系統(tǒng)的燃油、滑油、油污水處理模塊，甲板機(jī)械的液壓模塊，貨油裝卸系統(tǒng)，螺旋槳推進(jìn)系統(tǒng)中，遠(yuǎn)東泵業(yè)可以為您提供 合適的解決方案。

?目前，遠(yuǎn)東泵業(yè)可提供多個(gè)船級社認(rèn)證證書，包括ABS、DNV、BV、NK、CCS、KR、LR等。遠(yuǎn)東泵業(yè)已與多家國內(nèi)外多家知名船廠和船東建立了良好的合作關(guān)系，包括中船重工、上海船廠、文沖船廠、廣船國際等，并為一些船舶主機(jī)制造商提供螺桿泵方案，如濰柴動(dòng)力、重齒等。

?? 遠(yuǎn)東泵業(yè)可以提供包括ABS DNV,BV,NK,CCS,KR,LR等。目前我公司已經(jīng)與多家國內(nèi)知名船廠和船東建立了良好的合作關(guān)系，包括中船重工，上海船廠等，并為一些船舶主機(jī)制造商提供螺桿泵方案。

●KCB齒輪泵概述

　　KCB齒輪油泵在輸油系統(tǒng)中可用作傳輸、增壓泵；KCB gear oil pump in the oil system can be used as a transport, booster pump;

??在燃油系統(tǒng)中可用作輸送、加壓、噴射的燃油泵；In the fuel system can be used as a transport, pressure, jet fuel pump;

??在一切工業(yè)領(lǐng)域中，均可作潤滑油泵用。In all industrial areas, can be used as lubricating oil pump.

??KCB齒輪泵主要有齒輪、軸、泵體、安全閥、軸端密封所組成。齒輪經(jīng)熱處理有較高的硬度和強(qiáng)度，與軸一同安裝在可更換的軸套內(nèi)運(yùn)轉(zhuǎn)。泵內(nèi)全部零件的潤滑均在泵工作時(shí)利用輸出介質(zhì)而自動(dòng)達(dá)到。KCB gear pump are mainly gear, shaft, pump body, valve, shaft end seal. Gear after heat treatment with high hardness and strength, and shaft installed in the replaceable shaft sleeve. In all parts of the lubrication pump are pump work automatically to achieve using the output media.

??泵內(nèi)有設(shè)計(jì)合理的泄油和回油槽，是齒輪在工作中承受的扭矩力 小，因此軸承負(fù)荷小，磨損小，泵效率高。Pump is the drainage and back into the groove of reasonable design, is a gear in the work under the minimum torque force, so the bearing load is small, wear small, pump with high efficiency.

??泵設(shè)有安全閥作為超載保護(hù)，安全閥的全回流壓力為泵額定排除壓力的1.5倍，也可在允許排出壓力范圍內(nèi)根據(jù)實(shí)際需要另外調(diào)整。但注意本安全閥不能作減壓閥的長期工作，需要時(shí)可在管路上另行安裝。從主軸外伸端向泵看，為順時(shí)針旋轉(zhuǎn)。Pump is equipped with safety valve as overload protection, the total reflux pressure relief valve is rated pump out pressure of 1.5 times, also can allow discharge pressure range according to actual needs and adjust. But note that this cannot be a long-term work pressure reducing valve, relief valve can be installed in the piping shall be separately when necessary. To pump from the main shaft overhang end to see, for clockwise.

●KCB齒輪泵性能范圍

??流量：1.1m3/h-600m3/h壓力：0.28MPa--2.5MPa?Traffic: 1.1 m3 / h - 600 m3 / h pressure: 0.28 MPa, 2.5 MPa

??主要用于油田、油庫、港口、碼頭、船舶等大流量輸油，卸油！Mainly used in oil fields, oil depot, ports, docks, ship big flow like oil, oil unloading

??應(yīng)用范圍:KCB/2CY型齒輪輸油泵適用于輸送粘度在300c.s.t以下的各種油類，如原油、柴油、潤滑油、動(dòng)植物油等。配用銅齒輪可輸送低閃點(diǎn)液體，如汽油、苯等。介質(zhì)溫度不超過70℃，耐高溫油泵的使用溫度不超過300℃。本泵身帶有安全閥，超載時(shí)起安全作用。軸封有骨架油封、機(jī)械密封、填料密封三種型式，訂貨注明。KCB齒輪潤滑泵主要用于各種機(jī)械設(shè)備中的潤滑系統(tǒng)中輸送潤滑油，適用于輸送粘度在10oE（75c.s.t）以下，溫度在300℃以下的具有潤滑性的油料，不銹鋼齒輪泵可輸送食用油料、飲料等。軸封有骨架油封、機(jī)械密封、填料密封三種型式.Scope of application: KCB type / 2 cy gear oil pump is suitable for conveying viscosity at 300 c. S.t under various oil, such as crude oil, diesel oil, lubricating oil, animal and plant oil. With copper gear can handle liquid low flash point, such as gasoline, benzene, etc. Medium temperature does not exceed 70℃, the use of high temperature resistant oil pump temperature does not exceed 300℃. When the pump body with a safety valve, overloading security role. Shaft seal skeleton oil seal, mechanical seal, packing three type, indicate the order. KCB gear lubrication pump is mainly used for all kinds of mechanical equipment of conveying lubricating oil in the lubricating system, suitable for conveying viscosity in 10 oe (below 75 c. S.t), the temperature is below 300℃with lubrication oil, stainless steel pump can transport edible oil, beverage and so on. Shaft seal skeleton oil seal, mechanical seal, packing three types.

?●KCB齒輪泵安裝說明:

　　1、安裝泵的地點(diǎn)應(yīng)足夠?qū)挸ǎ苑奖銠z修工作。2、泵安裝的好壞，對泵的平穩(wěn)運(yùn)行和使用壽命有很重要的影響，所以安裝校正工作必須仔細(xì)地進(jìn)行，不得草率行事。3、泵吸入管的安裝高度、長度和管徑應(yīng)滿足計(jì)算值，力求簡短，減少不必要的損失（如彎頭等）；并保證泵在工作時(shí)，不超過其允許汽蝕余量。4、吸入和排出管路應(yīng)該有支架。泵不允許承受管路的負(fù)荷。KCB gear pump installation instructions: 1, the location of the installation of pump should be spacious enough, to facilitate maintenance and repair work. The stand or fall of 2, pump installation, for the smooth running of the pump and service life have very important influence, so the installation calibration work must be carried out carefully and must not be too hasty. 3, installation height of pump suction pipe, the length and diameter should satisfy the calculated value, to short, reduce unnecessary losses, such as elbow, etc.); And ensure the pump at work, no more than the allowed NPSH. 4, suction and discharge line should be a support. Pump are not allowed to bear load of pipeline.

?●KCB齒輪泵安裝順序: KCB gear pump installation order:

　　1、在安裝過程中，為防止雜物落入機(jī)器內(nèi)，機(jī)組的所有孔眼均應(yīng)蓋好。1, during the installation process, so as to prevent debris into the machine, all perforation should cover of the unit.

　　2、在接好管路及確定電動(dòng)機(jī)轉(zhuǎn)動(dòng)方向后，再接上聯(lián)軸器，并再校核一遍軸的同心度。2, good on the line and determine the direction of motor rotation, and coupling is connected, check it again and shaft concentricity.

　　3、校正泵軸和電機(jī)軸的同心度，在聯(lián)軸大路外圓上，允許偏差0.1毫米；兩聯(lián)軸器平面的間隙應(yīng)保證2～4毫米，（小泵取小值）間隙要均勻，允差0.3毫米。3, calibration of pump shaft and motor shaft concentricity, cylindrical, along the road in coupling allowable deviation of 0.1 mm;In the plane of the two coupling gap should guarantee 2 ~ 4 mm, small little pump (in value) clearance wants even, tolerance of 0.3 mm.

　　4、將機(jī)組放在埋有地腳螺栓的基礎(chǔ)上，在底座與基礎(chǔ)之間，用成對的楔墊用校正用。4, put the unit in buried with anchor bolt, on the basis of between the base and foundation, with pairs of wedge cushion with correction.

　　5、為防止管線中雜物進(jìn)入泵內(nèi)，對新安裝的管線，在泵膠應(yīng)裝設(shè)過濾器，其有效截面應(yīng)大于吸入管截面的2～3倍。5, in order to prevent debris into the pump in the pipeline, pipeline of new installation glue should be installed in the pump filters, the effective cross section should be greater than the suction pipe section 2 ~ 3 times.

　　6、松開聯(lián)軸大，用水平儀分別放在泵軸和底座上，通過調(diào)整楔墊，校正機(jī)組水平，適當(dāng)擰緊地腳螺栓，以防走動(dòng)。6, loose coupling, use level on the pump shaft and base, respectively, by adjusting the wedge cushion, correction unit level, tighten the anchor bolts, just in case.

　　7、在機(jī)組實(shí)際試運(yùn)行2～3小時(shí)后，作 后檢查，如無不良現(xiàn)象，則認(rèn)為安裝合格。

7, in the actual commissioning unit 2 ~ 3 hours later, a final inspection, if there is no negative phenomenon, is considered qualified installation.

●kcb齒輪泵的結(jié)構(gòu)：KCB gear pump structure:

　　泵主要有泵體、齒輪、軸、軸承、安全閥、前蓋、后蓋、密封部件、聯(lián)軸器部件組成。設(shè)有安全閥的泵、當(dāng)排油管路的液壓值超過泵的規(guī)定時(shí)，安全閥開啟，保證泵及原動(dòng)機(jī)不致因壓力過高而受到損壞。軸端密封有三種形式：填料密封、機(jī)械密封、橡膠圈密封，用戶可根據(jù)具體的使用條件選擇合適的密封結(jié)構(gòu)。泵有良好的自吸性，泵內(nèi)運(yùn)動(dòng)部件利用輸送的液體實(shí)現(xiàn)潤滑，致工作時(shí)可以不加引液和潤滑劑。Mainly include pump body, pump gear, shaft, bearing, relief, front cover, back cover, sealing parts, clutch parts.Is equipped with safety valve pump, when the discharge of oil pipeline hydraulic value exceeds the rules of the pump, relief valve open, ensure the pump and prime mover from damaged because the pressure was too high.Shaft end seal has three forms: packing seal, mechanical seal, rubber ring seal, the user can choose according to the specific conditions of use suitable sealing structure.Good self-priming pump, pump inside the moving parts using conveying fluid lubrication, can not add lead to work fluid and lubricant.

●kcb齒輪泵安裝: KCB gear pump installation:

　　1、泵安裝前應(yīng)檢查泵和電機(jī)在運(yùn)輸過程中是否受到損壞，如電機(jī)是否受潮，泵的進(jìn)出口防塵蓋是否損壞而使污物進(jìn)入泵腔內(nèi)等。1, before the pump installation, should check the pump and motor is damaged during the transit, whether be affected with damp be affected with damp such as motor, pump the import and export of dust cover for damage and make the dirt into the pump chamber, etc.

　　2、泵在搬運(yùn)過程中，應(yīng)選擇合適起吊位置，減少泵的變形。2, pump in the process of handling, should choose appropriate lifting position, reduce the deformation of the pump.

　　3、泵的底座應(yīng)固定在牢固的基礎(chǔ)上，以免產(chǎn)生振動(dòng)影響泵的正常工作。3, the base of the pump should be fixed on the basis of the strong, so as to avoid vibration influence the normal work of the pump.

　　4、泵的進(jìn)出口管路應(yīng)清理干凈不得存有硬顆粒的報(bào)告雜物。4, import and export of pipeline of pump should be cleaned up shall not have the report of hard particles sundry.

　　5、管路口徑一般不小于泵的進(jìn)出口徑，進(jìn)油管路應(yīng)盡量短，并減少彎路。必要時(shí)在進(jìn)油口安裝金屬過濾器，過濾器的有效面積不應(yīng)小于管道過流面積的三倍。5, pipe diameter is generally not less than the in and out of the caliber of pump, the oil pipeline should be short, as far as possible and less detours.When necessary, metal filter is installed on oil inlet filter effective area should not be less than three times of pipe flow area.

　　6、安裝時(shí)，不得用泵來承擔(dān)管路的重量。7、用手轉(zhuǎn)動(dòng)聯(lián)軸器，泵應(yīng)轉(zhuǎn)動(dòng)靈活，不得有過緊或輕重不均現(xiàn)象，如有應(yīng)立即排除。

6, when installation, must not use the pump to bear the weight of the line.7, turn the coupling with the hand, the pump should be flexible rotation, can not have too tight or weight uneven phenomenon, should immediately ruled out.

　●kcb齒輪泵的開機(jī): KCB gear pump of the boot:

　　1、開機(jī)前應(yīng)檢查泵軸轉(zhuǎn)動(dòng)是否靈活，有無卡阻現(xiàn)象，進(jìn)出口管道上的閥門是否開啟，泵的轉(zhuǎn)動(dòng)方向是否正確。1, should check whether the pump shaft rotation is flexible, before starting the presence of jam phenomenon, import and export pipeline valve is open, the pump rotation direction is correct.

　　2、長時(shí)間沒有使用的泵開機(jī)前應(yīng)向泵腔中注入一定量的潤滑液，以減少泵在吸油過程中的干摩擦，并可提高泵的自吸性能。2, long time no use the pump to the pump before starting the cavity inject a certain amount of lubricant to reduce the pump in the dry friction in the process of oil absorption, and can improve the self-priming performance of pump.

　　3、開機(jī)后如有不正常的噪音或過熱現(xiàn)象，應(yīng)立即停車檢查。3, after the boot if there is any abnormal noise or overheating phenomenon, should immediately stop check.

　　4、檢查泵軸端有無泄漏現(xiàn)象，如：對填料密封應(yīng)適當(dāng)調(diào)緊壓緊蓋，其它密封則應(yīng)拆機(jī)檢查；4, check whether there is any leakage on the pump shaft end phenomenon, such as: the packing should be properly tighten clamp cover, other sealing should teardown check;

　　5、若輸送熱油，在開機(jī)時(shí)應(yīng)均勻預(yù)熱，預(yù)熱是利用被輸送的介質(zhì)不斷通過泵體進(jìn)行的。預(yù)熱標(biāo)準(zhǔn)：吸入口的油溫不得高于泵體溫度40℃，預(yù)熱的升溫速度控制在＜40℃/h，在預(yù)熱時(shí)應(yīng)將固定泵體的螺栓松開，預(yù)熱完畢，將其擰緊。在預(yù)熱過程中，應(yīng)注意觀察泵的運(yùn)行情況，以但發(fā)生不良情況，應(yīng)立即停泵檢查。5, if conveying hot oil, the boot should be uniform preheating, preheating is to use the media constantly through the pump body to be delivered.Preheat standard: the inlet oil temperature shall not be higher than the pump body temperature 40℃, the preheating temperature speed control in the < 40℃/ h, when the preheating bolts should be fixed pump body loosen, preheating and tighten it.Should be paid attention to in the process of preheating, observe the running situation of the pump, with adverse event, however, should immediately stop check pump.

　　6、泵停機(jī)后，首先切斷電源，然后關(guān)閉進(jìn)出口管道上的閥門，避免造成泵倒轉(zhuǎn)。After six, pump stop, cut off power supply first, then close the import and export pipeline valve, avoid to cause back pump.

　　7、泵經(jīng)過長期使用，壓力流量有明顯下降時(shí)，應(yīng)拆泵檢查，更換其己磨損的零件。7, pump after use for a long time, have a significantly lower pressure flow, should tear open pump inspection, to replace the damaged parts.

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